Digitalize Your Factory End-to-End
🏭 Manufacturing & Factory

Digitalize Your Factory End-to-End

From production line monitoring to machine-based shift planning, from workplace safety to predictive maintenance — transform your factory to Industry 4.0 with our IoT and software solutions.

↑ 25%
OEE Increase
↓ 40%
Unplanned Downtime
↓ 30%
Work Accidents
↑ 35%
Efficiency

Sector Challenges

Common challenges faced in this sector

🔴

Production data tracked on paper or Excel

No real-time data, decisions made with delay.

🔴

Unclear which operator works on which machine

Shift planning is time-based, not location and competency-based.

🔴

Root causes of machine downtime cannot be analyzed

Cannot distinguish planned/unplanned downtime, no Pareto analysis.

🔴

OEE (Overall Equipment Effectiveness) calculated manually

Data is delayed and erroneous, real performance not visible.

🔴

Insufficient control in high-risk accident zones

Restricted zone violations cannot be detected.

🔴

Environmental conditions (gas, temperature, dust) not monitored

OHS compliance reporting is manual.

🔴

Machine failures occur unexpectedly

Reactive maintenance cost is high, production stops.

🔴

Unknown where personnel are in facility

Cannot perform assembly count in emergencies.

Our Solutions

IoT and software solutions tailored to your sector

📊

Shift & Workforce Management

Which operator works on which machine for how long — location-based shift planning.

Shift SoftwareStaff TrackingBLE Card
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🏭

MES — Manufacturing Execution

Work order management, OEE tracking, downtime analysis, quality control — integrated with IoT sensors.

MES SoftwareMachine SensorDashboard
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👥

Staff Tracking (RTLS)

Operator and technician location, line-based efficiency, zone counting.

BLE/UWB AnchorStaff CardDashboard
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🆘

SOS & Workplace Safety

Fall detection, panic button, restricted zone violation alarm, assembly counting.

SOS WristbandPanic ButtonRTLS
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Benefits

Tangible benefits you will achieve with our solutions

↑ %15-25
OEE Increase

Machine efficiency increase with real-time data

↓ %30-50
Unplanned Downtime

Unexpected failure reduction with predictive maintenance

↓ %70
Reporting Time

Daily report in minutes with automatic reporting

↓ %30
Work Accidents

Safety increase with SOS and restricted zone system

Technologies Used

Technologies and hardware we use in our solutions

Connectivity

BLE 5.0UWBLoRaWANWi-FiMQTT

Sensors

VibrationTemperatureHumidityGasEnergyOccupancy

Software

React DashboardMobile AppREST APIMESShift Software
📋

Success Story

Sample Manufacturing Inc.
Automotive Supplier Industry

🔴Problem

OEE tracking on 3 production lines was done manually. Root cause of unplanned downtime could not be analyzed. Shift planning for 200+ staff was managed with Excel.

Solution

MES system installed for automatic work order and OEE tracking. Vibration and temperature sensors installed on 50+ machines. Staff location tracking with RTLS and location-based shift management implemented.

📊Results

  • OEE increased from 68% to 82%
  • Unplanned downtime reduced by 45%
  • Shift planning time reduced by 80%
  • Annual savings of 2.4M TL

Products Used

MESRTLSSensor MonitoringShift Management

Ready to Digitalize Your Factory?

Let our expert team inspect your production line on-site and create a custom digitalization roadmap.

Free Factory Analysis